Our products - Assembly Automation

Extensive Competition, increased demand and emphasis on quality often makes it imperative that processes which are repetitive in nature be automated.These may include processes like loading and unloading of a component into a machine, material movement between stations, packing of finished product etc.

We have delivered quite a few Automations for Manual Processes. Integrated with various control features such as temperature, pressure, flow and motion control, these are manufactured as replica of manual way of doing things.

We have also been able to defy the notion that SPMs are very costly. In fact we can proudly say that we have successfully implemented projects within a budget given by customer. Our repeat order percentage is a testimony to the value that we bring to the customer!

» Spindle Pressing Machine

Job Specification : File Variants : Flat , Triangular , Half Round
File lengths : 6" – 14"

Application : Automation for Seat Recliner Assembly. Weld Checking , Spindle-Ring Pressing & Massaging.

Challenges : Small job size as compare to number of operations perform. Hence construction of machine with four indexing station is very difficult.

Machine Size : L-1 mtr, W- 1 mtr, H-1.75 mtr

Customer : LEAR AUTOMATIVE. INDIA PVT.LTD Plant 03-Chakan , Pune.

» Intake Valve Assembly

Application: Hi speed Assembly of valve, spring and nut

Challenges : • Machine had to be immune to variations in spring parameters
• Machine was to be pneumatic
• Entire machine was to be pneumatic
• Making assembly fall in chute by ju
st applying air pressure at specific point was challenging.

Customer : Endurance Magnetti Marrelli

» Line Automation for Soap Moulding & Demoulding

Sequence of Operation : • Automation of removing Transparent soap candle from rubber moulds post cooling
• Opening the closed mould Trimming the runner portion of the soap
• Removing the soap tablets from rubber mould & transferring it for packing
• Transferring the empty rubber mould halves to the washing conveyor

Challenges :• Soap removal from the mold cavity was critical as the soaps were transparent and any kind of handling marks were clearly visible.

• Cycle time 6.5 Sec (4 soaps per 6.5 sec)

Overall Machine size : 7000mm (L) x 2000mm (W) x 2000mm (H)

» Assembly Line Automation for Needle Bearing

Sequence of Operation :

• Cup loading
• Thrust washer insertion
• Pre-greasing to the inner surface of the cup- accuracy 2%
• Automated insertion of 23 needles by an indexing motor
• Pokayoke for quantity, orientation and dimension checking of the needles
• Needle support insertion
• Seal Insertion
• Seal Pressing
• Seal Crimping
• Needle greasing with uniform coating
• Dust Guard insertion
• Grease Lump of predefined quantity
• Automatic sorting of ok and not k bearing based on feedback from earlier stations

CYCLE TIME – 14 SEC.